5-Axis CNC Machining (Mastercam)

Project Overview

This project involves the 5-axis CNC machining of a part, modeled and programmed using Mastercam. The process utilizes an optimized machining strategy to efficiently remove stock material while maintaining surface integrity and precision.

Machining Operations Used:

• Area Roughing: Performed initial material removal using high-feed strategies to create the basic shape from the stock model.
• Morph Machining: Generated smooth toolpaths that transitioned seamlessly across the curved surfaces for optimal surface finish.
• Swarf Machining: Utilized side cutting of the tool to precisely machine inclined and complex surfaces with high accuracy.
• Parallel Machining: Applied for uniform surface finishing, ensuring even material removal and a consistent finish across the blade profile.

Tooling and Setup:

Specialized 5-axis CNC tools were selected based on surface requirements, including:

• Ball-end mills for smooth finishing of freeform surfaces.
• Tapered tools for precise cutting along the edges and intricate areas.
• High-speed cutters for efficient stock removal during roughing.